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Author: Havva
Home Articles Posted by Havva
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June 20, 2025by Havva0 Comments

Imported vs. Locally Stocked Valves – Which is Better for Qatar Projects?

In Qatar’s rapidly growing industrial and infrastructure sectors—ranging from oil & gas and petrochemicals to desalination and power generation—valves are essential components in nearly every system. For procurement officers, project managers, and engineers, one of the biggest decisions they face is whether to import valves or purchase them from a locally stocked valves supplier.

At first glance, importing valves might seem like a cost-effective choice, especially when dealing with global manufacturers. However, in the fast-paced environment of Qatar’s project landscape, the real decision isn’t just about price. It’s about availability, reliability, compliance, and long-term efficiency.

Let’s explore the pros and cons of imported valves versus locally stocked ones—and help you decide which is better for your next Qatar-based project.

Understanding the Basics

Before diving into the comparison, it’s essential to understand what we mean by each option:

  • Imported Valves: Valves sourced directly from international manufacturers, often ordered on a per-project basis, typically with lead times of several weeks or months.
  • Locally Stocked Valves: Valves that are pre-stocked and available in-country through valve suppliers in Qatar. These valves meet common specifications and are ready for immediate dispatch.

Time: The Most Critical Factor

One of the most significant constraints on project execution is time. Delays in component delivery—especially in critical path items like valves—can result in missed deadlines, budget overruns, and reputational risk.

Imported Valves:

  • Lead times might vary from 4 to 16 weeks, contingent on the shipping method and source.
  • Customs clearance and logistics may further delay delivery, especially during regional disruptions.

Locally Stocked Valves:

  • Ready for immediate dispatch.
  • Same-day or next-day delivery within Qatar.
  • Ideal for fast-track initiatives, emergency shutdowns, and quick replacements.

Verdict: For time-sensitive projects, locally stocked valves are clearly superior.

Compliance and Certifications

Qatar’s industries, particularly oil & gas and utilities, are governed by stringent standards. Sourcing the wrong valve—or one without proper documentation—can jeopardize the entire system.

Imported Valves:

  • May offer specialized certifications (API, ANSI, DIN, etc.) directly from global manufacturers.
  • However, verifying certifications from overseas can be a slow and error-prone process.

Locally Stocked Valves:

  • Reputable valve suppliers in Qatar like NWH ensure that in-stock valves meet regional standards.
  • There is easy access to and local validation of certifications, inspection logs, and mill test data.

Verdict: For compliance ease, locally stocked valves offer less risk and more transparency.

Cost Considerations

Price frequently makes the difference, particularly when buying in quantity. But cost needs to be evaluated holistically—not just the price of the valve, but the total cost of ownership.

Imported Valves:

  • May offer lower unit costs when bought in large quantities.
  • However, add freight charges, insurance, customs duties, and possible delays—actual costs may be higher.

Locally Stocked Valves:

  • Slightly higher base price due to warehousing and local handling.
  • But no customs delays, reduced downtime risk, and lower logistics costs.

Verdict: For predictable, project-based procurement, locally stocked valves are often more cost-effective over the full supply cycle.

Flexibility and Support

When projects evolve or specs change mid-way, suppliers need to adapt quickly. This is where local expertise makes a huge difference.

Imported Valves:

  • Custom orders can take weeks to adjust.
  • No on-ground support for installation, replacements, or technical troubleshooting.

Locally Stocked Valves:

  • Immediate product replacement or substitution if specs change.
  • Direct access to engineers or sales reps who understand the Qatar market and application needs.
  • Hands-on technical advice and after-sales support.

Verdict: When flexibility is needed—and it often is—locally stocked valves provide unmatched agility.

Use Case Scenarios

Let’s look at real-world applications:

  • Emergency Shutdown in a Petrochemical Plant: A locally stocked valve is available within hours, minimizing downtime. An imported valve would arrive in weeks—risking millions in losses.
  • Greenfield Power Plant Project: For bulk valves ordered in advance with long lead times, imported valves may offer cost savings—but at the risk of delay if specs or schedules change.
  • Desalination Plant Maintenance: Routine maintenance benefits from the consistency and availability of local stock, especially with scheduled service windows.

Local Partnership with NWH Qatar

At NWH, we don’t just stock valves—we understand your projects. As a trusted valves supplier with deep experience in Qatar, we offer:

  • A wide range of stocked valves (ball, gate, globe, check, butterfly, and more).
  • Immediate availability across major cities like Doha, Al Wakrah, and Ras Laffan.
  • Full compliance with industry standards (API, ASME, ISO).
  • A technical team that supports specification matching and documentation.
  • Post-sale support and on-site consultation if required.

We act not just as suppliers—but as supply chain partners who work alongside you from planning to execution.

Conclusion: Which Is Better?

The answer depends on your project needs. But for the majority of industrial and infrastructure projects in Qatar—especially those under tight deadlines or strict compliance—locally stocked valves provide a clear advantage.

When you choose a reliable, experienced, and well-stocked valves supplier like New World Horizon Qatar, you’re not just buying valves. You’re investing in assurance, speed, compliance, and long-term performance.

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June 16, 2025by Havva0 Comments

Inspection and Maintenance of Flanges in Qatar’s Industrial Facilities

In Qatar’s rapidly growing industrial sector, flanges play a critical role in ensuring the safe and efficient connection of pipes, valves, and other equipment. Whether in oil and gas refineries, petrochemical plants, or water treatment facilities, flanges are essential components that help maintain system integrity under high pressure and varying environmental conditions. To maximize their performance and extend their service life, regular inspection and maintenance of flanges are paramount.

As a leading flanges supplier in Qatar, NWH Qatar understands the challenges faced by industries in maintaining these vital components. This article outlines best practices for inspecting and maintaining flanges to minimize downtime, avoid leaks, and ensure operational safety.

Why Flange Inspection and Maintenance Matter

Flanges are subjected to extreme pressures, temperature fluctuations, mechanical stresses, and corrosive environments. These factors can cause flange degradation, including corrosion, gasket failure, bolt loosening, and warping. Leaks, equipment damage, and expensive shutdowns can result from undetected problems.

Effective inspection and maintenance help:

  • Identify early signs of wear or damage.
  • Prevent flange-related failures.
  • Ensure compliance with safety and industry standards.
  • Reduce unplanned downtime and repair costs.
  • Prolong the lifespan of the piping system.

Key Steps in Flange Inspection

1. Visual Inspection
Begin with a thorough visual check of the flange surface, bolts, gasket area, and surrounding piping. Look for corrosion, rust, cracks, misalignment, and any signs of leakage or deformation. Visual inspection is a quick and cost-effective method to detect obvious issues.

2. Bolt Tightness Check
Bolt tension is crucial for flange sealing. Over time, bolts may loosen due to vibration or thermal cycling. Using calibrated torque wrenches, inspectors verify that all bolts are tightened to manufacturer specifications to prevent gasket blowouts or leaks.

3. Gasket Condition
The gasket ensures a leak-proof seal between flanges. Check for deformation, hardness, or wear in the gasket material. If the gasket shows signs of deterioration, it should be replaced with a compatible material that suits the operating conditions.

4. Non-Destructive Testing (NDT)
For critical flanges, NDT methods such as ultrasonic testing, magnetic particle testing, or dye penetrant testing can detect subsurface cracks or flaws that are not visible externally. NDT ensures early detection of hidden damage, helping prevent catastrophic failures.

5. Leak Testing
Pressure tests, such as hydrostatic or pneumatic tests, are conducted to ensure flange joints are leak-free under operating conditions. Regular leak testing helps identify compromised seals or damaged components that require attention.

6. Alignment Checks
Misalignment of flanges can cause uneven gasket compression and stress on bolts, leading to premature failure. Measuring tools and laser alignment devices are used to ensure flanges are properly aligned during installation and maintenance.

Best Practices for Flange Maintenance

1. Regular Cleaning
Remove dirt, rust, and debris from flange surfaces and bolts. Clean components are easier to inspect and help maintain proper sealing.

2. Proper Lubrication
Use anti-seize lubricants on bolts to keep them from galling and make removal easier when doing maintenance.

3. Scheduled Bolt Retightening
Establish a routine schedule for bolt retightening, especially after initial operation or thermal cycling.

4. Use Quality Replacement Parts
Always source gaskets, bolts, and flanges from trusted suppliers. Choosing high-quality components ensures durability and compatibility.

5. Documentation and Tracking
Keep thorough records of every inspection, replacement, and repair. Predictive maintenance planning and flange condition tracking are made easier with the aid of this paperwork.

Challenges in Qatar’s Industrial Environment

Qatar’s harsh climate poses unique challenges for flange integrity. High temperatures, humidity, and saline coastal air accelerate corrosion and material degradation. Industrial facilities often operate under high pressure and temperature, requiring flanges that meet stringent quality standards.

To address these challenges, partnering with a reliable flanges supplier in Qatar like NWH Qatar is critical. NWH Qatar offers a wide range of flanges made from corrosion-resistant materials such as stainless steel and high-grade carbon steel, suitable for demanding applications in the oil and gas, petrochemical, and desalination sectors.

Choosing the Right Flange Supplier

Selecting the right flanges supplier impacts the overall reliability of your piping system. Key factors to consider include:

  • Product quality and certification.
  • Range of available flange types and sizes.
  • Expertise in industry-specific applications.
  • Efficient delivery and inventory management.
  • Technical support and after-sales service.

NWH Qatar excels in these areas, providing clients with premium flanges and comprehensive support tailored to Qatar’s industrial needs.

Conclusion

Proper inspection and maintenance of flanges are essential to safeguard industrial facilities in Qatar from unexpected failures and downtime. By implementing systematic inspection protocols and following best maintenance practices, companies can ensure the longevity and safety of their piping systems.

Partnering with an experienced flanges supplier like New World Horizon Qatar guarantees access to high-quality products and expert guidance, supporting the success of your industrial operations.

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May 29, 2025by Havva0 Comments

Applications of Stainless Steel Flanges in Qatar’s Marine and Port Projects

Qatar’s rapid development across its maritime infrastructure has placed increased emphasis on the use of durable, corrosion-resistant materials that can withstand harsh marine environments. One such material that plays a critical role in the success of these projects is stainless steel — specifically in the form of flanges. From offshore platforms and port terminals to desalination facilities and shipbuilding yards, stainless steel flanges in Qatar have become indispensable in ensuring safe and efficient operations.

In this article, we’ll explore how stainless steel flanges support Qatar’s marine and port infrastructure, the specific advantages they bring to these environments, and why selecting a reliable flanges supplier in Qatar is vital for project success.

Understanding Stainless Steel Flanges in Marine Applications

To create a piping system, pipes, valves, pipe fittings, and other equipment are connected by stainless steel flanges. These components allow for easier maintenance, system modification, and high-pressure tolerance — all essential characteristics for marine operations.

In marine environments, where saltwater exposure, humidity, and fluctuating temperatures are the norm, the corrosion resistance of stainless steel is highly valued. Unlike carbon steel or other alloys, stainless steel contains chromium, which forms a passive film on the surface to prevent oxidation and rust.

Common grades used in marine projects include:

  • 304 Stainless Steel – Offers good corrosion resistance and strength.
  • 316 Stainless Steel – Contains molybdenum, making it superior in chloride-heavy environments like seawater.

Key Applications in Qatar’s Marine and Port Sector

  1. Offshore Platforms and Subsea Pipelines
    In Qatar’s offshore energy sector, flanges are used to join sections of pipeline that carry oil, gas, or seawater between extraction points and processing facilities. Stainless steel flanges provide the required durability to withstand underwater pressure and chemical exposure.

In these applications, leak prevention is critical. A failed connection could lead to environmental damage, lost productivity, and costly repairs. Therefore, welded and forged stainless steel flanges are favored for their strength and reliability.

  1. Desalination Plants
    As a nation dependent on desalinated seawater, Qatar invests heavily in desalination facilities. Stainless steel flanges are key in these plants, where they connect piping systems used for water intake, treatment, and distribution. The saline-rich environment can quickly corrode lesser materials, but stainless steel endures the test of time and chemistry.

316L stainless steel flanges are particularly effective in resisting chloride-induced corrosion within these systems, which helps ensure consistent, uninterrupted water production.

  1. Shipbuilding and Shipyards
    Flanges are widely used in ship construction, from fuel and ballast systems to onboard HVAC and fire suppression lines. In Qatar’s shipyards, stainless steel flanges enable secure, high-pressure connections that are easy to inspect and replace during routine maintenance.

Given the mobile and dynamic conditions aboard vessels, flanges must accommodate both vibration and temperature variations — another area where stainless steel excels.

  1. Port Infrastructure and Loading Terminals
    Fuel, wastewater, and bulk chemicals are just a few of the fluids that ports handle, and each one needs dependable piping systems. Stainless steel flanges provide secure, corrosion-resistant joints for these systems. Their modular nature makes them easy to disassemble for cleaning or pipeline re-routing, which is often necessary in busy port environments.

Advantages of Stainless Steel Flanges in Marine Environments

Stainless steel flanges offer a number of advantages over conventional flange materials, especially for marine and port use:

  • Exceptional Corrosion Resistance: Essential in saline and humid environments.
  • Long Lifespan: Reduces maintenance costs and extends the lifecycle of the system.
  • High Strength: Suitable for high-pressure and high-temperature applications.
  • Ease of Fabrication: Can be welded, cut, or machined to fit any marine piping design.
  • Hygiene: For applications involving potable water and wastewater, stainless steel’s non-porous nature and ease of cleaning are crucial.

These features make them the go-to choice for projects where safety, durability, and long-term performance are top priorities.

When evaluating a flange supplier, consider the following:

  • Material Certifications (ASTM, ASME, ISO)
  • Compliance with Marine Industry Standards
  • Availability of Various Sizes and Pressure Ratings
  • Local Stock and Timely Delivery
  • Technical Support and Product Knowledge

A reliable supplier not only delivers quality products but also provides guidance on selecting the right flange type, grade, and surface finish based on your project’s unique environment.

Future Outlook: Sustainability and Innovation

As Qatar continues to modernize its ports and invest in green shipping and clean water initiatives, the demand for robust and eco-friendly materials like stainless steel will grow. Innovations such as duplex stainless steels and smart flanges with built-in sensors are likely to become more common in the coming years, improving safety and operational monitoring.

Conclusion

Stainless steel flanges are a critical component of Qatar’s marine and port infrastructure, offering unmatched reliability, resistance, and performance in challenging environments. From offshore rigs and desalination plants to shipyards and port pipelines, these components ensure leak-free operations and long-term structural integrity.

As one of the region’s trusted suppliers, New World Horizon Qatar remains committed to delivering high-quality stainless steel flanges that meet the evolving needs of marine and industrial clients. Whether you’re constructing new infrastructure or upgrading existing systems, partnering with the right flange supplier can make all the difference.

Looking for dependable stainless steel flanges in Qatar? Choose NWH – your reliable flanges supplier in Qatar with the quality, expertise, and service you can trust.

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May 19, 2025by Havva0 Comments

Top Challenges in Installing Carbon Steel Pipes and How to Overcome Them

Carbon steel pipes are widely used across sectors such as oil and gas, construction, water treatment, and power generation. However, despite their popularity and proven performance, installing carbon steel pipes is not without its challenges. From improper handling to alignment issues, these obstacles can delay projects, increase costs, and compromise safety.

This article explores the top challenges encountered during the installation of carbon steel pipes and outlines effective strategies to overcome them, ensuring safe, efficient, and long-lasting installations.

1. Handling and Transportation Damage

The Challenge:
Pipes made of carbon steel are vulnerable to damage when being handled and transported. Scratches, dents, or warping can compromise the structural integrity and performance of the pipes. Improper loading or lack of support can also lead to pipe deformation.

The Solution:
To prevent damage, pipes should be transported using proper padding and support systems. Lifting equipment like slings or spreader bars must be used instead of hooks or chains. Cradles and racks supporting the pipe uniformly should be used for on-site storage. It is also crucial to inspect pipes upon delivery and before installation.

2. Corrosion Before Installation

The Challenge:
While carbon steel is strong, it is susceptible to corrosion when exposed to moisture, especially before any protective coatings are applied or if the pipes are stored improperly on-site.

Read More: Understanding Steel Pipe Coatings: Types and Benefits

The Solution:
Pipes should be stored in a dry, covered area away from direct exposure to the elements. Use of rust-preventive coatings, desiccants, or wrapping materials can help protect them from humidity. During installation, it’s essential to clean and dry pipe ends and joints to prevent moisture accumulation.

3. Improper Joint Alignment

The Challenge:
One of the most frequent issues during installation is joint misalignment. Improper alignment can lead to joint stress, leakage, and long-term failure of the piping system.

The Solution:
Use laser alignment tools or alignment fixtures to ensure precise joining. Proper planning, marking, and measurement are key. Workers should be trained to handle and align heavy pipes with precision, ensuring that joints are neither forced nor overly stressed.

4. Inadequate Support and Anchoring

The Challenge:
Carbon steel pipes require well-designed support systems. Inadequate anchoring or spacing can lead to sagging, vibration, and eventual system failure—especially in high-pressure or high-temperature applications.

The Solution:
Engineers must calculate load distribution and thermal expansion before installation. Supports such as hangers, guides, and anchors should be used based on these calculations. Regular inspections should also be carried out to monitor support systems over time.

5. Thermal Expansion and Contraction

The Challenge:
Carbon steel expands and contracts with temperature changes. In high-temperature applications, failure to account for expansion can result in buckling, cracking, or stress on joints and fittings.

The Solution:
Expansion loops, bellows, and flexible joints should be incorporated into the system design. Engineers must calculate expansion values and provide enough clearance and flexibility within the system. Insulation can also help regulate temperature fluctuations.

6. Welding Defects and Improper Fusion

The Challenge:
When installing carbon steel pipes, welding is frequently utilized. Poor welding practices can result in cracks, porosity, or incomplete fusion, weakening the pipe structure and leading to leaks.

The Solution:
Only certified and experienced welders should be employed. The welding procedure should follow recognized standards (e.g., ASME, API). Weld quality and longevity are guaranteed by pre-weld and post-weld examinations, which include radiography and ultrasonic testing.

7. Delays Due to Inconsistent Supply

The Challenge:
Large-scale projects often rely on timely deliveries. Delays or inconsistencies from pipe or steel suppliers can stall progress, resulting in financial and operational setbacks.

The Solution:
Working with reliable and experienced carbon steel pipe suppliers in Qatar, like NWH, ensures consistent supply, quality assurance, and timely delivery. A reputable supplier provides not just the material but also technical support, compliance documentation, and inventory planning.

8. Non-Compliance with Local Standards

The Challenge:
Piping systems must meet regulatory and industry-specific standards. Failing to comply with local codes in Qatar or any other region can result in project rejection, fines, or required rework.

The Solution:
Collaborate with a pipe supplier who understands the regulatory framework and ensures that all products are certified and compliant. Engineers should review the latest guidelines (e.g., Qatar Construction Specifications or API standards) during the design and procurement phase.

9. Limited Skilled Labor Availability

The Challenge:
Even with the best materials, a lack of trained personnel for pipe installation can lead to errors, inefficiencies, and safety risks.

The Solution:
Ensure proper workforce training and invest in supervision by experienced engineers. Partnering with a steel supplier in Qatar who also provides technical consultancy or field services can fill this skill gap and reduce installation risk.

Conclusion

Installing carbon steel pipes is a complex task that demands attention to detail, proper planning, and collaboration with expert suppliers. From transportation and welding to alignment and compliance, each stage presents unique challenges that, if not addressed properly, can jeopardize the success of the entire project.

NWH stands as a trusted pipe supplier with a deep understanding of the industry’s technical requirements. We ensure top-tier products, technical support, and unmatched reliability. Choose NWH as your preferred steel supplier in Qatar for successful, hassle-free piping installations.

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May 8, 2025by Havva0 Comments

How to Store and Handle Stainless Steel Pipes to Avoid Contamination

Stainless steel pipes are essential in a wide range of industrial applications, from construction and plumbing to chemical processing and food production. Their popularity stems from their durability, corrosion resistance, and ability to withstand extreme temperatures. However, to ensure that stainless steel pipes retain these benefits, proper handling and storage are critical. Contamination and improper storage practices can compromise the integrity of the steel, leading to corrosion, pitting, or structural failure. This article outlines best practices to store and handle stainless steel pipes to avoid contamination and damage, maintaining their performance and value.

The Importance of Proper Handling and Storage

Unlike carbon steel, stainless steel is prized for its clean, rust-free surface and high resistance to oxidation and corrosion. However, improper storage or handling can introduce contaminants that damage the protective chromium oxide layer on its surface. These impurities consist of moisture, grease, grime, and iron particles. It is susceptible to rust and chemical assaults when this stainless steel coating is broken.

For companies investing in stainless steel infrastructure, such as construction firms and industrial operators, these risks can lead to increased maintenance costs, operational downtime, and safety hazards. Therefore, adopting best practices in handling and storage is not just about protecting inventory but about safeguarding long-term project outcomes.

Best Practices for Handling Stainless Steel Pipes

1. Use Clean, Dedicated Equipment

Handling stainless steel pipes with equipment that has been used for carbon steel or other metals can result in cross-contamination. Tools, chains, slings, and forklifts should be cleaned thoroughly or dedicated exclusively to stainless steel.

2. Wear Clean Protective Gear

When working with stainless steel pipes, employees should wear clean gloves. Bare hands can transfer oils and salts from the skin to the pipe surface, increasing the risk of corrosion.

3. Avoid Scratches and Surface Damage

Surface scratches not only affect the aesthetic appeal of stainless steel pipes but can also become sites where corrosion initiates. It is not advisable to roll or drag pipes across rough terrain. Instead, use padded cradles or nylon straps when lifting.

4. Separate Stainless from Carbon Steel

Keep stainless steel and carbon steel pipes apart to prevent contamination from iron particles. Even airborne iron particles from nearby grinding or welding can settle on stainless steel and lead to rusting.

5. Use Protective Packaging

Stainless steel pipes should be packaged in protective materials such as plastic film, cardboard, or wooden crates. This shields them from dirt, moisture, and contact with other metals during transit.

Storage Guidelines for Stainless Steel Pipes

  • Indoor, Dry Storage Areas – Stainless steel pipes should ideally be kept indoors in a dry, well-ventilated area. Outdoor storage exposes the pipes to rain, humidity, and pollutants that can trigger corrosion.
  • Elevate from the Ground – Always use wooden pallets or racks to keep stainless steel pipes off the ground. This prevents contact with moisture, dust, and other contaminants from the floor.
  • Control Environmental Conditions – Keep the storage area’s humidity and temperature constant. Rapid fluctuations in temperature can cause condensation, increasing the risk of corrosion.
  • Label and Rotate Inventory – To guarantee that older inventory is used first, implement a First-In-First-Out (FIFO) system. Clearly label pipes with material grades and heat numbers to prevent mix-ups.
  • Cover with Non-Hygroscopic Material – If pipes must be stored outside, cover them with non-hygroscopic tarpaulins or plastic sheets that do not absorb moisture. Leave space for ventilation to avoid condensation buildup.

Inspection and Maintenance

Even with proper storage and handling, routine inspections are essential. Regularly inspect stainless steel pipes for signs of surface rust, pitting, or contamination. If contamination is detected, clean the surface using appropriate stainless steel cleaners or passivation techniques. Avoid using steel wool or wire brushes made of carbon steel, as these can introduce iron particles.

Documenting inspections and handling processes also helps in maintaining traceability and accountability throughout the supply chain.

Collaborating with Reliable Suppliers

Working with reputable stainless steel pipe suppliers in Qatar ensures you receive products that meet international quality standards and are packaged and delivered with contamination prevention in mind. Reliable suppliers often provide value-added services such as certified quality inspections, traceability documentation, and advice on proper handling.

As one of the trusted steel companies in Qatar, NWH Qatar not only delivers top-grade stainless steel pipes but also supports clients with technical guidance and reliable logistics. This partnership minimizes risk and helps customers implement best practices across all stages of material management.

Final Thoughts

The performance of stainless steel pipes depends as much on post-manufacture care as it does on production quality. Preventing contamination through proper handling and storage is crucial to preserving the inherent advantages of stainless steel. Companies that adopt these practices reduce waste, enhance product longevity, and maintain compliance with safety and industry standards.

For industrial operators looking to ensure the longevity and cleanliness of their stainless steel piping systems, following these simple but effective guidelines can make a significant difference. Partner with NWH Qatar for quality assurance and support from leading pipes suppliers in Qatar, ensuring your stainless steel components remain in peak condition from delivery through to installation.

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April 22, 2025by Havva0 Comments

How Valves Enhance Safety and Efficiency in Qatar’s Refinery Operations

In the dynamic world of oil and gas refining, especially in a resource-rich country like Qatar, operational safety and efficiency are non-negotiable. Refinery facilities handle high pressures, volatile fluids, and complex processes that demand robust infrastructure—particularly when it comes to flow control components. Among these, valves are indispensable.

In addition to being mechanical parts used to control the flow of gases and liquids, valves are essential protectors of performance and safety throughout refinery operations. Whether it’s isolating a section for maintenance, regulating flow rates, or preventing backflow and contamination, the role of valves is central to seamless and safe refinery function.

In this article, we explore how valves contribute to refining excellence in Qatar and why choosing the right valve suppliers in Qatar—is key to long-term success.

The Role of Valves in Refinery Processes

Refineries in Qatar process millions of barrels of crude oil and natural gas daily. Each step of this intricate operation—from distillation to cracking and reforming—relies on precise control of pressure, temperature, and flow. Valves act as the gatekeepers, allowing operators to manage and monitor these factors at every stage of the process.

Here’s how valves are used in critical refinery functions:

  • Flow Regulation: Control valves adjust flow rate, helping maintain optimal operating conditions and preventing system overload.
  • Pressure Relief: Safety valves release pressure when limits are exceeded, averting equipment damage or catastrophic failure.
  • System Isolation: Gate and ball valves are often used to isolate sections of pipelines during maintenance or emergencies.
  • Directional Flow Control: Check valves prevent backflow, which is vital in systems handling hazardous or reactive substances.

Without high-quality, reliable valves, refinery systems would be vulnerable to inefficiency, breakdowns, and severe safety risks.

Safety: A Top Priority in Qatar’s Refineries

Safety is paramount in Qatar’s hydrocarbon processing facilities, which deal with explosive and toxic substances daily. One valve failure may result in:

  • Equipment damage
  • Process disruptions
  • Environmental hazards
  • Human safety threats
  • Costly unplanned downtime

Safety is greatly enhanced by valves since they can:

  • Maintain system integrity under high pressure and temperature
  • Quickly shut off flow in emergencies
  • Vent excess pressure or gas safely
  • Isolate dangerous fluids during maintenance

For instance, refinery systems are strategically equipped with emergency shutdown (ESD) valves. In case of a critical event, these valves immediately shut off flow to prevent escalation. Such automation and responsiveness are life-saving in volatile environments.

Additionally, valves manufactured from corrosion-resistant materials are essential in preventing leaks and equipment failure due to long-term exposure to harsh substances.

Enhancing Operational Efficiency

Efficiency in a refinery isn’t just about speed—it’s about optimized output with minimal energy waste, reduced downtime, and consistent product quality. In order to accomplish these objectives, valves are essential since they:

  • Maintaining steady pressure and flow rates
  • Reducing process variability
  • Supporting automated control systems
  • Allowing predictive maintenance via sensors and smart features

Smart valves, which are fitted with sensors and digital controls that enable remote monitoring and adjustment, are being used more and more in Qatar’s modern refineries. These smart systems help engineers make real-time decisions, improving operational agility and efficiency.

Moreover, high-performance control valves reduce energy waste by ensuring that only the required flow is delivered at each process point, enhancing fuel efficiency and reducing emissions.

Choosing the Right Valve Types for Refineries

Depending on their function, different valves are used throughout the refinery. Common types include:

  • Ball Valves: Perfect for controlling and shutting off high-pressure systems.
  • Gate Valves: Ideal for completely closed or open flow isolation.
  • Globe Valves: Perfect for precise flow regulation.
  • Check Valves: Prevent unwanted reverse flow.
  • Butterfly Valves: Great for large pipe diameters and moderate pressure.

Each valve must be chosen based on its compatibility with the fluid, operating pressure, temperature, and flow control requirement.

Customization and Maintenance: The Supplier’s Role

To maintain high standards, refineries in Qatar often need customized valve solutions that meet specific API and ISO standards. This is where working with reputable suppliers becomes vital.

An experienced supplier like New World Horizon (NWH) ensures:

  • Access to a wide range of industrial-grade valves
  • Professional advice on which valve is best for each application
  • Supply of certified valves meeting industry and environmental regulations
  • On-time delivery and inventory support
  • After-sales services including testing, maintenance, and spare parts

Partnering with the right supplier isn’t just about procurement; it’s a strategic decision that directly impacts plant safety, productivity, and compliance.

Why NWH is a Trusted Partner in Qatar’s Refinery Sector

At New World Horizon Qatar, we understand the unique demands of Qatar’s refining and petrochemical sector. With a robust portfolio of high-quality valves and PVF products, NWH supports clients with:

  • Superior product reliability and durability
  • Fast and responsive customer support
  • Customized solutions for complex projects
  • Strategic stockholding and logistics support within Qatar

Our reputation as a valve supplier in Qatar is built on decades of commitment to industrial excellence, safety, and innovation.

Final Thoughts

Valves may seem like small components in the vast infrastructure of a refinery, but their impact is enormous. From enhancing safety to optimizing flow control and energy use, valves are essential for the efficient and reliable functioning of Qatar’s refineries.

Investing in the right valve systems—and the right suppliers—is a critical step toward sustainable, secure, and profitable operations in the region’s ever-evolving energy landscape.

For expert guidance and premium-quality industrial valves, trust New World Horizon (NWH)—Qatar’s reliable partner in flow control excellence.

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April 11, 2025by Havva0 Comments

Steel Pipes in HVAC Systems: Why They’re Preferred

When it comes to heating, ventilation, and air conditioning (HVAC) systems, the reliability of every component matters—especially the piping. Among the variety of piping materials available, steel pipes have become a top choice for HVAC applications across commercial, industrial, and residential projects. Their strength, durability, and excellent performance under variable conditions make them an ideal fit for HVAC systems in Qatar and other regions with extreme climates.

In this article, we’ll explore why steel pipes are preferred in HVAC systems, their advantages over other materials, and how NWH Qatar supports the HVAC industry with high-quality steel pipe solutions.

Understanding HVAC System Requirements

HVAC systems involve the movement of air, water, or refrigerant through various ducts and pipes to facilitate cooling and heating. The kind of pipes used to move gases and fluids have a significant impact on the effectiveness and performance of an HVAC system.

Key requirements for HVAC piping include:

  • Resistance to pressure and temperature fluctuations
  • Corrosion resistance
  • Longevity and minimal maintenance
  • Compatibility with fittings and valves
  • Fire resistance and safety compliance

Steel pipes meet all these criteria—and more—making them a top choice for HVAC engineers and project managers.

Why Steel Pipes Are Preferred in HVAC Applications

1. High Strength and Durability

Steel pipes, especially those made from carbon or stainless steel, are known for their mechanical strength. In HVAC systems, these pipes often transport fluids under high pressure and elevated temperatures. Steel’s tensile strength ensures that the pipes can handle these conditions without deforming, leaking, or cracking.

Durability also means fewer maintenance requirements, reducing the long-term cost of HVAC system ownership.

2. Excellent Thermal Conductivity

In heating and cooling systems, efficient heat transfer is crucial. Steel pipes offer excellent thermal conductivity, especially compared to plastic or composite alternatives. This enables faster heat exchange in systems such as hydronic heating or chilled water distribution, improving the overall energy efficiency of the HVAC system.

3. Fire Resistance and Safety

Safety is a top priority in building infrastructure, particularly in commercial and industrial facilities. In case of a fire emergency, they won’t emit toxic fumes or contribute to the spread of flames. This quality makes them compliant with safety codes in many regions, including Qatar.

4. Corrosion Resistance with Proper Coatings

Corrosion can be a major issue in HVAC systems, particularly when water or refrigerants are involved. While raw steel is prone to corrosion, modern steel pipes are often galvanized or treated with protective coatings to enhance their corrosion resistance. Stainless steel, in particular, offers excellent protection against moisture and chemical exposure.

Properly coated steel pipes can serve HVAC systems for decades with minimal degradation.

5. Minimal Thermal Expansion and Structural Integrity

Compared to materials like plastic or copper, steel has a lower coefficient of thermal expansion, meaning it does not expand or contract significantly with temperature changes. This ensures that the piping remains stable and intact, reducing the risk of joint failures, leaks, and system misalignment—common concerns in HVAC systems.

6. Ease of Fabrication and Customization

Steel pipes can be easily fabricated into various shapes and sizes, making them highly adaptable to unique HVAC system designs. Whether your project requires custom bends, welded joints, or integrated fittings, steel offers the flexibility needed for complex layouts without compromising structural integrity.

7. Compatibility with Flanges, Fittings, and Valves

Steel pipes seamlessly integrate with a wide range of components like flanges, valves, elbows, and reducers, which are all essential for HVAC system functionality. This compatibility simplifies installation and ensures leak-free, secure connections throughout the system.

Moreover, the rigid nature of steel supports more complex configurations that may not be feasible with flexible plastic or composite pipes.

Environmental Considerations

Steel is an environmentally friendly material for HVAC projects because it is 100% recyclable. With sustainability becoming a key concern for developers and contractors, using recyclable materials like steel aligns with green building standards and environmental certifications such as LEED.

Additionally, modern steel manufacturing methods focus on reducing emissions and energy use, further lowering the environmental footprint.

Qatar’s extreme weather conditions, ranging from high heat to intense humidity, demand robust and reliable HVAC infrastructure. The resilience of steel pipes makes them well-suited for these climatic challenges. Whether used in large-scale commercial buildings, industrial facilities, or residential developments, steel pipes deliver performance and durability that meets the country’s construction standards.

Final Thoughts

At New World Horizon, we specialize in supplying a wide range of industrial piping products, including high-quality steel pipes tailored for HVAC systems. Our products meet global quality and safety standards, ensuring you get the most reliable solution for your HVAC infrastructure.

We provide support from selection to delivery and offer additional services such as fittings, flanges, and valve integration for complete system compatibility.

If you’re searching for trusted steel pipes suppliers in Qatar, NWH is your reliable partner for superior quality and dependable service.

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April 4, 2025by Havva0 Comments

How Control Valves Optimize Flow in Process Industries

Control valves play a crucial role in maintaining efficiency, safety, and reliability in process industries. These industries, which include oil and gas, chemical manufacturing, power generation, and water treatment, rely on precise flow control to ensure smooth operations. Control valves regulate the flow, pressure, temperature, and level of various fluids and gases within industrial systems. Their ability to optimize processes and improve operational performance makes them indispensable in modern industrial setups.

Understanding Control Valves

Control valves are automated devices designed to regulate the flow of fluids and gases within a system. Unlike manual valves, which require human intervention to adjust flow rates, control valves use actuators and controllers to make real-time adjustments based on system requirements. They respond to signals from control systems, ensuring that the desired flow conditions are maintained even under changing operational loads.

Components of a Control Valve

  • Valve Body: The main structure that houses the valve components and dictates how fluids or gases flow.
  • Actuator: A mechanical device that moves the valve plug or disc to regulate flow.
  • Positioner: Ensures accurate valve positioning according to control signals.
  • Controller: Receives input from sensors and determines how much the valve should open or close.
  • Valve Trim: The internal components that regulate flow, including the plug, seat, and stem.

How Control Valves Optimize Flow

1. Precise Flow Regulation

One of the primary benefits of control valves is their ability to precisely regulate flow rates. By responding to real-time system conditions, these valves adjust the flow of liquids, gases, or steam to maintain optimal process conditions. This ensures efficiency and consistency in industrial processes.

2. Energy Efficiency and Cost Savings

Control valves help industries optimize energy consumption by regulating fluid flow efficiently. Overuse or underuse of fluids leads to increased energy costs and potential system failures. By maintaining optimal flow levels, control valves contribute to significant energy savings, reducing overall operational costs.

3. Enhancing Safety and Reliability

In process industries, fluctuating pressure and temperature levels can pose serious safety risks. Control valves help mitigate these risks by maintaining stable conditions. They prevent over-pressurization, which can lead to equipment damage, leaks, or even catastrophic failures.

4. Improving Product Quality

Consistency is key in manufacturing and processing industries. Control valves help maintain consistent pressure, temperature, and flow rates, which directly impact product quality. For example, in the food and beverage industry, precise temperature control is essential to maintaining product taste and safety.

5. Automation and Smart Control

Modern control valves are integrated with smart technology, allowing for remote monitoring and automation. They can be connected to centralized control systems, enabling real-time adjustments and predictive maintenance. This reduces the need for manual interventions and enhances overall process efficiency.

Key Considerations When Choosing a Control Valve

Selecting the right control valve for industrial applications requires careful evaluation of several factors. Here are key considerations to ensure optimal performance:

  1. Flow Characteristics: Understanding the flow requirements of the system helps in selecting a valve with the appropriate flow coefficient (Cv) and rangeability.
  2. Material Compatibility: The valve material should be resistant to the type of fluid it will regulate. For example, corrosive fluids require valves made from stainless steel or special alloys.
  3. Pressure and Temperature Ratings: The valve must withstand the operational pressure and temperature conditions to avoid failures.
  4. Actuation Method: Choosing the right valve actuators depends on the control system’s requirements and power availability.
  5. Maintenance Requirements: Some valves require frequent servicing, while others are designed for minimal maintenance. Selecting low-maintenance valves can reduce operational downtime.

Challenges in Control Valve Implementation

While control valves offer numerous advantages, their implementation in process industries comes with challenges:

  1. Valve Sizing and Selection: Choosing the right control valve requires careful consideration of flow characteristics, pressure ratings, and material compatibility.
  2. Maintenance and Downtime: Regular maintenance is required to ensure optimal performance and avoid unexpected failures.
  3. Integration with Control Systems: Some industries face difficulties integrating control valves with existing automation and monitoring systems.
  4. Environmental Factors: Harsh environmental conditions, such as extreme temperatures and corrosive media, can affect valve performance and lifespan.

Future Trends in Control Valve Technology

With advancements in industrial automation, control valves are evolving to become more intelligent and efficient. Some emerging trends include:

  • Smart Valves with IoT Capabilities: Real-time data monitoring and predictive maintenance.
  • Self-Regulating Control Valves: Reduced dependence on manual calibration.
  • Eco-Friendly and Energy-Efficient Designs: Reducing carbon footprint and energy consumption.
  • Enhanced Materials and Coatings: Improved durability and resistance to wear and tear.

Conclusion

Control valves are an integral part of process industries, optimizing fluid flow and ensuring efficiency, safety, and reliability. Their ability to regulate pressure, temperature, and flow makes them invaluable in various applications. By investing in high-quality control valves and ensuring proper maintenance, industries can achieve improved performance and cost savings.

For businesses seeking reliable valve solutions, valve suppliers in Qatar like NWH offer a wide range of control valves tailored to different industrial needs.

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March 20, 2025by Havva0 Comments

Understanding Steel Pipe Coatings: Types and Benefits

Steel pipes play a crucial role in various industries, including construction, oil and gas, water supply, and infrastructure development. However, to ensure their longevity and performance, proper protection against environmental factors such as corrosion, moisture, and chemical exposure is essential. This is where steel pipe coatings come into play. Coatings enhance the durability, efficiency, and lifespan of steel pipes, making them a vital component of industrial applications.

Why Are Steel Pipe Coatings Important?

Steel pipes are prone to corrosion when exposed to moisture, chemicals, and extreme temperatures. Corrosion can lead to material degradation, leaks, and structural failures, resulting in costly repairs and replacements. Applying protective coatings helps prevent these issues by:

  • Enhancing Corrosion Resistance: Coatings act as a barrier against moisture and chemicals, reducing rust and degradation.
  • Improving Longevity: Proper coatings extend the lifespan of steel pipes, reducing maintenance and replacement costs.
  • Enhancing Performance: Coated pipes function better in harsh environments, ensuring reliability and efficiency.
  • Reducing Friction: Certain coatings help improve flow efficiency by minimizing resistance inside pipelines.

Types of Steel Pipe Coatings

Different types of coatings are used based on the application, environmental conditions, and industry requirements. Below are the most common types of steel pipe coatings:

1. Fusion Bonded Epoxy (FBE) Coating

Best for: Oil & gas pipelines, water transportation, and buried pipelines.

Fusion Bonded Epoxy (FBE) coating is widely used for its excellent corrosion resistance and strong adhesion properties. It is applied as a dry powder that melts and fuses onto the steel surface when heated.

Benefits:

  • Provides superior corrosion protection
  • Resistant to high temperatures and harsh chemicals
  • Environmentally friendly with minimal VOC emissions

2. Polyethylene (PE) Coating

Best for: Water pipelines, offshore applications, and buried pipelines.

Polyethylene coating is a thermoplastic material that provides a strong protective layer against moisture and mechanical damage. It is commonly used in a three-layer coating system (3LPE) for added durability.

Benefits:

  • High resistance to water penetration
  • Excellent mechanical strength and impact resistance
  • Provides UV protection for outdoor applications

3. Polypropylene (PP) Coating

Best for: High-temperature pipelines, marine environments, and industrial applications.

Polypropylene coatings are similar to polyethylene coatings but offer greater resistance to high temperatures and harsh chemicals. Three-layer polypropylene (3LPP) coatings are often used for additional durability.

Benefits:

  • Superior chemical and temperature resistance
  • Strong adhesion to steel surfaces
  • Long-lasting protection in extreme conditions

4. Coal Tar Enamel (CTE) Coating

Best for: Underground and underwater pipelines, wastewater treatment plants.

Coal Tar Enamel coating has been used for decades due to its strong resistance to water, corrosion, and microbial attack. It consists of coal tar-based material reinforced with fiberglass or felt.

Benefits:

  • Excellent water and chemical resistance
  • Cost-effective solution for buried and submerged pipelines
  • Long service life with minimal maintenance

5. Zinc Coating (Galvanization)

Best for: Structural steel pipes, fencing, and water supply lines.

Galvanization involves applying a layer of zinc onto the steel pipe surface, either through hot-dip galvanizing or electro-galvanizing. This provides protection against rust and oxidation.

Benefits:

  • Prevents rust and corrosion effectively
  • Cost-efficient and widely available
  • Suitable for outdoor and marine environments

6. Bituminous Coating

Best for: Water pipes, drainage systems, and buried pipelines.

Bituminous coatings consist of asphalt or tar-based materials applied to steel pipes for waterproofing and corrosion resistance.

Benefits:

  • Affordable and easy to apply
  • Provides strong protection against moisture
  • Ideal for underground piping systems

7. Cement Mortar Lining (CML) Coating

Best for: Water distribution pipes, sewage systems, and industrial pipelines.

Cement mortar lining is a special type of internal coating that protects steel pipes from corrosion while improving water flow efficiency.

Benefits:

  • Enhances durability and water quality
  • Reduces internal corrosion and scaling
  • Environmentally safe and cost-effective

How to Choose the Right Steel Pipe Coating?

Selecting the appropriate coating for steel pipes depends on several factors, including:

  • Application & Industry: Oil and gas pipelines require high-corrosion-resistant coatings like FBE or 3LPE, while water pipelines benefit from bituminous or cement mortar coatings.
  • Environmental Conditions: Consider exposure to moisture, chemicals, temperature, and UV rays when choosing a coating.
  • Budget & Longevity: Some coatings may be more expensive but offer long-term savings due to reduced maintenance needs.
  • Installation Requirements: Some coatings, like FBE, require specialized equipment for application, while others, like galvanization, are easier to implement.

Conclusion

Steel pipe coatings are essential for protecting pipelines from corrosion, enhancing longevity, and improving efficiency. Whether you need FBE for oil pipelines, polyethylene for water transport, or galvanized coating for structural applications, selecting the right coating ensures cost-effectiveness and durability.

At NWH, we specialize in providing high-quality steel pipes with the most advanced protective coatings tailored to your industry needs. Contact us today to find the best coating solution for your project!

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March 8, 2025by Havva0 Comments

How to Choose the Right Valve Actuator: Manual vs. Automated

Valve actuators play a critical role in industrial systems by controlling the flow of liquids, gases, and other substances. Choosing the right actuator—whether manual or automated—is essential for ensuring efficiency, reliability, and safety in various applications. In this guide, we will explore the key differences between manual and automated valve actuators, their advantages, and how to determine the best option for your needs. As one of the trusted valve supplier, NWH provides high-quality valve solutions tailored to industrial requirements.

What Is a Valve Actuator?

A valve actuator is a mechanical device used to open, close, or modulate a valve. It can be operated manually or automatically, depending on the system’s requirements. The selection of an actuator depends on factors such as control precision, system complexity, operational frequency, and environmental conditions.

Manual Valve Actuators

Manual valve actuators require human intervention to operate and control the valve. These actuators are commonly used in simple applications where frequent adjustments are unnecessary.

Types of Manual Actuators

  1. Handwheel Actuators – Operated by rotating a wheel to open or close the valve.
  2. Lever Actuators – Use a lever to control the valve’s movement, commonly found in ball and butterfly valves.
  3. Gear-Operated Actuators – Include a gearbox to reduce the effort required to operate large valves.

Advantages of Manual Valve Actuators

  • Cost-Effective: Manual actuators are less expensive compared to automated options.
  • Simple to Operate: Requires minimal technical knowledge for operation.
  • Reliable: No dependency on external power sources, reducing system complexity.
  • Low Maintenance: Fewer mechanical components mean reduced chances of failure.

Limitations of Manual Valve Actuators

  • Labor-Intensive: Requires human effort to operate, which may not be feasible for large-scale industrial applications.
  • Lack of Precision: Manual control may not provide the fine-tuned adjustments required in some processes.
  • Not Ideal for Hazardous Environments: In high-risk areas, such as chemical plants, manual operation may pose safety risks.

Automated Valve Actuators

Automated actuators control valves using external power sources, such as electricity, pneumatics, or hydraulics. These actuators enhance efficiency by providing remote and precise control over valve operations.

Types of Automated Actuators

  1. Electric Actuators – Use electric motors to operate valves, ideal for applications requiring precise control.
  2. Pneumatic Actuators – Utilize compressed air to open or close valves, commonly used in industrial automation.
  3. Hydraulic Actuators – Use pressurized liquid to operate valves, suitable for high-force applications.

Advantages of Automated Valve Actuators

  • Increased Efficiency: Enables remote operation, reducing the need for manual labor.
  • Precision Control: Ideal for processes requiring fine adjustments.
  • Enhanced Safety: Reduces the risk of human error in hazardous environments.
  • Programmable Operations: Can be integrated with control systems for automated workflows.

Limitations of Automated Valve Actuators

  • Higher Initial Cost: More expensive than manual actuators due to advanced components.
  • Complex Maintenance: Requires specialized knowledge for troubleshooting and repairs.
  • Dependence on Power Supply: Requires electricity, compressed air, or hydraulic fluid to function.

Key Factors to Consider When Choosing Between Manual and Automated Actuators

  1. Application Requirements
    • If the valve needs to be operated frequently, an automated actuator is preferable.
    • Manual actuators are suitable for infrequent use and non-critical applications.
  2. Budget Constraints
    • Automated actuators have a higher upfront cost but can reduce long-term operational expenses.
    • Manual actuators are a cost-effective solution for simple systems.
  3. Operational Environment
    • In hazardous or high-risk environments, automated actuators improve safety.
    • Manual actuators work well in controlled and accessible locations.
  4. Maintenance and Reliability
    • Manual actuators have lower maintenance needs but require human effort.
    • Automated actuators require periodic maintenance but enhance reliability and efficiency.
  5. Integration with Control Systems
    • If remote operation and automation are necessary, automated actuators are the best choice.
    • Manual actuators are better suited for standalone applications with minimal control requirements.

Final Thoughts

Selecting the right valve actuator depends on factors like budget, operational requirements, and environmental conditions. Manual actuators offer simplicity and affordability, while automated actuators provide efficiency and precision. As one of the leading valve suppliers in Qatar, NWH offers a wide range of high-quality valve solutions tailored to various industries. Whether you need manual or automated actuators, our experts can help you make the best choice for your system.

For more information on our valve products and solutions, contact NWH Qatar today!

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